Posted By : Leon Guyot, 08-May-2007,
09:03pm
Hi Paul,
A very helpful email.
I have heard, and continue to hear, horror stories about TT alloy valve caps dropping valves into engines, but it seems to depend on a few
variables, such as valve spring rate, RPMs used, and how the car itself is driven. i.e. the TT alloy valve caps do not seem to stand up well to
increased spring pressures such as found with the TT springs, higher rpms also increase wear, and race use is definitely bad for them.
I do not have any information as to how the various alloy valve caps on offer may have been heat treated, or more properly tempered, but much of
their strength comes from the grade of 'aircraft' alloy used such as T6061, or 7075...the tensile strength of the 7075 being much higher than that
of the T6061.
for example:
6061-0 (untempered) has a tensile strength of 22,000 psi,
and a yield strength of 16,000 psi.
6061-T4 (tempered) has a tensile strength of 30,000 psi,
and a yield strength of 16,000 psi.
6061-T6 (tempered) has a tensile strength of 42,000 psi,
and a yield strength of 31,000 psi.
compare that with:
7075-0 (untempered) has a tensile strength of 40,000 psi.
and a yield strength of 21,000 psi.
7075-T6 (tempered) has a tensile strength of 74-78,000 psi.
and a yield strength of 63-69,000 psi
7075-T651 (tempered) has a tensile strength of 67-78,000 psi
and a yield strength of 54-67,000 psi
So it can be seen how critical the selection of the correct grade of alloy is for this application, indeed any application. ps. some aircraft wings
are made of 6061 and some of 7075...I choose the 7075!
Unfortunately, almost all vendors do not think it neccessary to tell us what grade of alloy has been used
Apparently, valve bounce is less likely to be a problem using new original springs, with a camshaft with valve lift below 0.430", duration of ? and
keeping revs below 6,000 RPM.
I am against valve springs of higher spring rates because of the significantly increased wear and tear on all the components of the upper valve
train on our OHV engines, especially valves and cam followers/tappets/lifters.
This wear and tear has recently been exacerbated due to the significant reduction in Zinc & Phosphorous (ZDDP) Anti-Wear additives in engine
oils.
Gasp!
All I want is to have faith in the parts I am using!
I cannot afford to make expensive errors.
Please stay in touch Paul, about your experiences with Chris Witor's parts, for that is what I have ordered. Let me know exactly which of his parts
you have installed.
Best Regards
L&195;&169;on